Servo controlled piston pump filling Machine

Short Description:

The liuquid piston pump filling machine is used to fill various liquid in to bottles, cans, cups, buckets and other containers. It’s also suitable for viscous liquid or thick liquid products, like cooking oil, lube oil, beverage, juice, sauce, paste, cream, honey, shampoo, detergent, pesticides, and Liquid fertilizer etc as long as it can flow. According to different filling volume and filling capacity requirments, we have various models of the machine, also can customize based on customer’s special need.

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Brightwin liquid Filling machine

Overview

Overview of Brightwin liquid filling machine

This machine is used to fill various liquid, viscous liquid or thick liquid products, like cooking oil, lube oil, beverage, juice, sauce, paste, cream, honey, shampoo, detergent, pesticides, and Liquid fertilizer etc as long as it can flow. It adopts piston pump filling with servo motor driven which is more accurate and easy to adjust the volume. With rotary valve for thick or viscous liquid products and non-rotary valve for liquid products.

Suitable products

Agricultural chemicals/pesticide liquid

https://www.brightwingroup2.com/filling-machine-product/

Daily use chemical liquid

Food & Drink liquid

Industrial chemical liquid

Pharmaceutical liquid

Features

Features of Brightwin liquid filling machine

1. With PLC + human-computer touch screen control system. The PLC can save the parameters for later use. Operators do not need too much complicated operation.

2. Adopts Mitsubishi servo motor to drive piston pumps, with high speed and high filling accuracy; its also easier for adjusting volumes, only need to input the volume you want to fill from touch screen.

3. The filling nozzles can be with the function of anti-drip, anti-drawing, diving bottom up filling, & bubble-kill etc according to the features of different products.

4. For hot filling, we make double jacket tank, which can be heated to keep temperature of products inside. Also with a mixer inside to stir it even.

5. There is a level controller in tank to control the pump to transfer product to the machine tank or stop transferring automatically.

Elements brand of Brightwin liquid filling machine

Item	Brands and material
sensor	Omron
PLC	SIEMENS/Mitsubishi
Touch screen	SIEMENS/Mitsubishi
Servo motor	Mitsubishi
Piston cylinder	5MM thick SUS316L
Rotary valve	SUS316L
Rotary valve connection	quick coupler designed from Germany
Filling nozzles	SUS316L stainless steel anti-drip quick-coupler design
Cylinder	Airtac Taiwan
Connecting pipe	fast loading pipe from Italy
Sealing ring	food grade material from Germany
electrical parts	Schneider
Rack	SUS304
bearings	Japan NSK, original imported
Level control in hopper	with

Working steps

Working steps of Brightwin liquid filling machine

step 1: liquid is pumped through the pipe into the hopper of the liquid filling machine

step 2: servo motor rotate to move the piston down suck the liquid from hopper into piston

step 3: conveyor moves, brings the empty bottles.

step 4: When enough bottles arrive at the filling positions, bottles will be stopt

step 5: filling nozzles come down dive into bottle mouths, servo motor rotate to move the piston up push the liquid out from the piston pump, at the same time filling nozzle open, liquid flows through the pipes and filling nozzles finally be filled into bottles

step 6: bottles filled with requested volume liquid, filling nozzles lift up and filled bottles will be let go.

Parameters

Parameters of Brightwin liquid filling machine

program	filling machine
Filling head	2, 4, 6, 8, 10, 12, 16 etc(optional according to speed)
Filling volume	1-5000ml etc(customized)
Filling speed	200-6000bph
Filling precision	≤±1%
Power supply	110V/220V/380V/450V etc(customized) 50/60HZ
Power supply	≤1.5kw
Air pressure	0.6-0.8MPa
Net weight	450kg

Special advantages

Special advantages of Brightwin liquid filling machine

1. SUS 316 piston composes with Sealing ring imported from Germany, which is no need to replace within 3 years.

2. Sepcially designed SUS316L LONG no–drip filing nozzles, which can protect the cylinder on the top being damaged by material.

3. 304 frame, 5mm thick SUS316L honing piston pump, manufactured by Taiwan producer.

Piston cylinder in our liquid filling machine

4. With detector in each SUS316L valve, if there is any problem in any nozzle, it shows in touch screen, its easy to be found.

Filling nozzles and valves in our liquid filling machine

5. other details

After sales services

After sales service of Brightwin liquid filling machine

1. Offer professional operation manual
2. Online support
3. Video technical support
4. Free spare parts during warranty period
5. Field installation, commissioning and training
6. Field maintenance and repair service